Method of forming a flexible mold and resulting article

Plastic and nonmetallic article shaping or treating: processes – With step of making mold or mold shaping – per se – Utilizing surface to be reproduced as an impression pattern

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Details

264226, 264313, 264334, 264338, 44535, 425 2, 425176, 425440, 425DIG44, B29C 3340

Patent

active

061397865

ABSTRACT:
A method of forming a flexible mold (12) and resulting article is provided where a model (10) having the contour of the article to be molded is provided. The model (10) is partially encapsulated within a flexible and substantially liquid impervious layer (14). The combined model (10) and liquid impervious layer (14) is immersed into a curable liquid composition and handle members (36, 38) are inserted into the curable liquid composition. The curable liquid composition (34) is cured having the handles (36, 38) embedded within the composition (34) and subsequent to curing, forms a solid flexible mold encompassing structure (44). Handle members (36, 38) are actuated to release the model (10) from the layer (14) to form the flexible mold (12) for the article to be produced.

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