Method of forming a cylindrical heat exchanger header tank

Metal working – Method of mechanical manufacture – Heat exchanger or boiler making

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2989008, 72 55, 72334, B23P 1526

Patent

active

058989960

ABSTRACT:
A method for producing a cylindrical automotive condenser manifold tank (28) provides a regularly spaced series of tube insertion slots (66) located entirely externally to the original outer surface of the blank (34) from which the tank (28) is formed. In addition, the slots (66) are provided by a peripheral bulge (54) that provides a lead in surface and support shelf for the ends (24) of the flat flow tubes (22). The blank (34) is hydroformed between a pair of dies (42, 44) designed to create the desired external surface features, while preserving the round inner surface of the blank (34) without an internal support mandrel.

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SAE Technical Paper Series 890225 entitled "Unique Manufacturing Method--Automotive Air Conditioning Condenser Manifold" S.o slashed.rensen & Cleeton, Feb. 27-Mar. 3, 1989.

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