Method of forming a continuous polymeric skin on a cellular foam

Chemistry: electrical and wave energy – Processes and products

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164 46, 204 9, 204 12, 427244, 4273831, 427404, 4274123, C25D 108, B05D 500, B22D 1902

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045553130

ABSTRACT:
Hydrophobic cellular material is coated with a thin hydrophilic polymer skin which stretches tightly over the outer surface of the foam but which does not fill the cells of the foam, thus resulting in a polymer-coated foam structure having a smoothness which was not possible in the prior art. In particular, when the hydrophobic cellular material is a specially chosen hydrophobic polymer foam and is formed into arbitrarily chosen shapes prior to the coating with hydrophilic polymer, inertial confinement fusion (ICF) targets of arbitrary shapes can be produced by subsequently coating the shapes with metal or with any other suitable material. New articles of manufacture are produced, including improved ICF targets, improved integrated circuits, and improved solar reflectors and solar collectors. In the coating method, the cell size of the hydrophobic cellular material, the viscosity of the polymer solution used to coat, and the surface tensin of the polymer solution used to coat are all very important to the coating.

REFERENCES:
patent: 3464898 (1969-09-01), Norris
patent: 4302311 (1981-11-01), Lowe et al.
patent: 4430451 (1984-02-01), Young et al.
Young et al., "Preparation of Multishell ICF Target Plastic Foam Cushion Materials by Thermally Induced Phase Inversion Processes", J. Vac. Sci. Technol., 20(4), Apr. 1982, pp. 1094-1097.
Barthell et al., "Vacuum Deposition of High Quality Metal Films on Porous Substrates", J. Vac. Sci. Technol., 20(4), Apr. 1982, pp. 1341-1344.

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