Method of fabrication for read head having shaped read...

Metal working – Method of mechanical manufacture – Electrical device making

Reexamination Certificate

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C029S603110, C029S603130, C029S603150, C029S603180, C216S062000, C216S065000, C216S066000, C360S324000, C360S325000, C360S326000, C360S327000, C427S127000, C427S129000, C451S005000, C451S041000

Reexamination Certificate

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07596854

ABSTRACT:
A method is disclosed for fabricating a read head for a magnetic disk drive having a read head sensor and a hard bias layer, where the read head has a shaped junction between the read head sensor and the hard bias layer. The method includes providing a layered wafer stack to be shaped. A single- or multi-layered photoresist mask having no undercut is deposited upon the layered wafer stack to be shaped. The layered wafer stack is shaped by the output of a milling source, where the shaping includes partial milling to within a partial milling range to form a shaped junction. A hard bias layer is then deposited which is in contact with the shaped junction of the wafer stack.

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