Method of fabricating thermooptic tunable wavelength filter

Etching a substrate: processes – Forming or treating optical article

Reexamination Certificate

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C216S041000, C216S066000

Reexamination Certificate

active

06303040

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a method of fabricating a thermooptic tunable wavelength filter which controls transmission wavelength according to thermooptic effect using a polymer optical waveguide and polymer Bragg grating.
2. Discussion of Related Art
A wavelength tunable filter using polymer Bragg grating has an advantage in very narrow bandwidth of transmission wavelength and its tunable wavelength characteristic using thermooptic effect produces stable operation characteristics. While optical fiber wavelength filter is widely known as a device using Bragg grating, the wavelength filter constructed in a manner that a polymer Bragg grating is integrated in a polymer optical waveguide is hardly known. The present invention firstly proposes a tunable wavelength filter which adjusts the effective refractive index of polymer optical waveguide in which the polymer Bragg grating is integrated using thermooptic effect, to control its transmission wavelength.
WDM has received considerable attention recently, because it provides an efficient way to increase the transmission capacity of optical communication systems. While previous optical communication systems transmitted optical signals using only one light source, WDM optical communication method uses multiple light sources each of which has different wavelengths to allocate each of various pieces of information to each of the different wavelengths, transmitting them. This increases the transmission capacity in linearly proportion to the number of wavelengths, reaching the level where information is transmitted in 10
12
bit per second using only current techniques.
There is a method of precisely controlling the angle of bandpass filter using piezo-electric actuator to extract an optical signal having a specific wavelength, disclosed in U.S. Pat. No. 5,506,920, “Optical wavelength tunable filter” by Suemura, Yoshihiko, Japan, NEC corporation. This method provides stable operation of filter but has difficulty in realization of the filter small in size. There has been also proposed an optical filter, described in C. Kostrzewa et al., Technishe Universitat Berlin, Germany, “Tunable polymer optical add/drop filter for multiwavelength networks” in which unbalanced Mach-Zehnder interferometer is fabricated in cascade in a polymer optical waveguide to provide a tunable wavelength filter using the polymer optical waveguide, and interference characteristic is controlled using thermooptic effect to tune wavelength, providing relatively wide tunable ranges. However, it has a disadvantage in actual application due to wide band width of transmission signal.
In order to selectively extract only one wavelength desired in WDM optical communication system, it requires a tunable wavelength filter in which the band width is narrow and wavelength tuning range is sufficiently wide [M. S. Borella, J. P. Jue, D. Banerjee, B. Ramanurphy, B. Mukherlee, Proceeding of the IEEE, 85, 1274 (1997)]. The wavelength filter is needed to transmit only specific WDM optical signal and the crosstalk caused due to transmission of unwanted wavelength which is not required must be low less than −20 dB.
The wavelength filter fabricated in a manner that the Bragg grating is formed in an optical fiber has excellent characteristics, and is commercially available due to simplicity in its fabrication. However, the optical fiber Bragg grating is a passive device which cannot tune the transmission wavelength. A currently commercially available tunable wavelength filter is Fabry-Perot type device using two high reflection coated optical fibers. This can accurately mechanically adjust the distance between the optical fibers to control the wavelength transmitted through Fabry-Perot. However, the optical Fabry-Perot tunable wavelength filter has poor applicability because it is not integrated optical device.
Integrated optical waveguide tunable wavelength filters have been studied using various materials. Semiconductor optical waveguide structures include a grating-assisted codirectional coupler type filter described in Appl. Phys. Lett., 60, 980 (1992) by R. C. Alferness, L. L Buhl, U. Kohen, B. I Miller, M. G. Young, T. L. Koch, C. A. Burrus and G. Raybon, and multi-period Bragg reflector described in J. Lightwave Technol., 14, 2719 (1996) by J. P. Weber, B. Stoltz, H. Sano, M. Dasler, O. Ober and J. Walz. There has been proposed a nonbalanced Mach-Zehnder interferometer device using lithium niobate or polymer optical waveguide described in J. Lightwave Technol., 14, 2530 (1996) by E. L. Wooten, R. L. Stone, E. Miles and E. M. Bradley, and in IEEE Photon. Technol. Lett., 9, 1487 (1997) by C. Kostrzewa, R. Moosburger, G. Fischbeck, B. Schiippert, K. Pertermann. However, these devices cannot be commercially available yet due to their characteristic problems.
SUMMARY OF THE INVENTION
Accordingly, the present invention is directed to a method of fabricating a thermooptic tunable wavelength filter that substantially solves one or more of the problems due to limitations and disadvantages of the related technology.
An object of the present invention is to provide a tunable wavelength filter which can control transmission wavelength according to thermooptic effect using a polymer optical waveguide and polymer Bragg grating.
The tunable wavelength filter using a polymer Bragg grating has an advantage in that the transmission wavelength has very narrow bandwidth and its tunable wavelength characteristic using thermooptic effect produces stable operation characteristics. While optical fiber type wavelength filter is widely known as a device using Bragg grating, the wavelength filter constructed in a manner that polymer Bragg grating is integrated in polymer optical waveguide is hardly known. The present invention firstly proposes a tunable wavelength filter structure which adjusts the effective refractive index of polymer optical waveguide in which polymer Bragg grating is integrated using thermooptic effect, to control its filter wavelength.
The polymer optical waveguide device has economical advantages in simple fabrication process and cheap materials [G. Fushbeck, R. Moosburger, C. Kostrzaewa, A. Achen and K. Petermann, Electron., 33, 518 (1997); M. C. Oh, H. J. Lee, M. H. LEE, J. H. Ahn, S. G. Han, IEEE Photon. Technol., Lett., 10, 813 (1998)]. The tunable wavelength filter fabricated by integrating polymer optical waveguide and polymer Bragg grating has narrow band width, low crosstalk and flat transmission band [J. J. Pan and Y. Shi, Electron. Lett., 33, 1985(1997)]. This device can control the transmission wavelength using thermooptic effect, providing excellent characteristics more than conventional integrated optical waveguide tunable wavelength filters. Accordingly, the thermooptic tunable wavelength filter using the polymer optical waveguide and polymer grating will be used in various WDM optical signal processing systems.
To accomplish the object of the present invention, there is provided a method of fabricating a thermooptic tunable wavelength filter which includes the steps of forming a polymer optical waveguide on a semiconductor substrate using a polymer material, forming a polymer Bragg grating on the optical wave guide using O
2
RIE and polymer spin coating, and forming a thermooptic tuning electrode over the polymer optical waveguide in which the Bragg grating is integrated.
To accomplish the object of the present invention, there is provided a method of fabricating a thermooptic tunable wavelength filter for optical communication systems, the method comprising the steps of forming a polymer Bragg grating on a substrate using polymer coating, forming a polymer optical waveguide on the polymer Bragg grating and the substrate using a polymer material, and forming a thermooptic tuning electrode over the polymer optical waveguide in which the Bragg grating is integrated. The polymer Bragg grating is formed through the steps of coating a high refractive index polymer on the substrat

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