Method of fabricating silicon carbide coatings on graphite surfa

Coating processes – Spray coating utilizing flame or plasma heat – Silicon containing coating

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427977, 427399, C23C 400

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active

053326016

ABSTRACT:
The vacuum plasma spray process produces well-bonded, dense, stress-free coatings for a variety of materials on a wide range of substrates. The process is used in many industries to provide for the excellent wear, corrosion resistance, and high temperature behavior of the fabricated coatings. In this application, silicon metal is deposited on graphite. This invention discloses the optimum processing parameters for as-sprayed coating qualities. The method also discloses the effect of thermal cycling on silicon samples in an inert helium atmosphere at about 1600.degree.C. which transforms the coating to silicon carbide.

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D. J. Varacalle, Jr. et al., "Vacuum-plasma-sprayed silicon coatings", Surface and Coatings Technology, 49 (1991), pp. 24-30.
D. J. Varacalle, Jr. et al., "Coatings Applied with the Plasma-Spray Process Using Nickel-Aluminum Powders", ICLASS-91, Proceedings of the Fifth International Conf. on Liquid Atomization and Spray Systems, Jul. 14-18, 1991, pp. 113-120.

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