Method of fabricating printhead IC using CTE matched wafer...

Etching a substrate: processes – Forming or treating thermal ink jet article

Reexamination Certificate

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C029S890100

Reexamination Certificate

active

11071471

ABSTRACT:
A method of fabricating a printhead integrated circuit to incorporate a plurality of nozzle arrangements is provided. Each nozzle arrangement has nozzle chamber walls defining a nozzle chamber and an ink ejection port bounded by a rim. The method comprises providing a substrate having drive circuitry formed thereon, depositing a sacrificial material layer on the substrate, etching the sacrificial material layer to define deposition zones for the nozzle chamber walls and the rim, depositing a conformal layer of structural material on the sacrificial layer, planarizing the conformal layer to a predetermined depth to define each ink ejection port bounded by its respective rim and etching away the sacrificial material layer. The sacrificial material has a coefficient of thermal expansion substantially the same as that of the substrate.

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U.S. Appl. No. 09/835,472, filed Oct. 15, 1999, Silverbrook.
U.S. Appl. No. 09/807,297, filed Oct. 15, 1999, Silverbrook.

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