Method of fabricating GaN

Active solid-state devices (e.g. – transistors – solid-state diode – Heterojunction device – Heterojunction formed between semiconductor materials which...

Reexamination Certificate

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C257S201000, C257SE21108, C257SE21097, C257SE21117, C257SE21121, C257SE21215, C257SE21218

Reexamination Certificate

active

07462893

ABSTRACT:
A method of fabricating a thick gallium nitride (GaN) layer includes forming a porous GaN layer having a thickness of 10-1000 nm by etching a GaN substrate in a reaction chamber in an HCI and NH3gas atmosphere and forming an in-situ GaN growth layer in the reaction chamber. The method of forming the porous GaN layer and the thick GaN layer in-situ proceeds in a single chamber. The method is very simplified compared to the prior art. In this way, the entire process is performed in one chamber, and in particular, GaN etching and growth are performed using an HVPE process gas such that costs are greatly reduced.

REFERENCES:
patent: 6579359 (2003-06-01), Mynbaeva et al.
patent: 7118034 (2006-10-01), Baldassari et al.
patent: 2002/0197825 (2002-12-01), Usui et al.
patent: 2005/0042743 (2005-02-01), Kawai et al.
patent: 2007/0082465 (2007-04-01), Song et al.
patent: 2007/0141813 (2007-06-01), Song
Mynbarva et al., “Strain Relaxation in GaN layers grown on porous GaN sublayers.”MRS Internet Journal Nitride Semiconductor Research, Res. 4, 14, 1999., pp. 1-5.
Li et al., “In-plane bandgap control in porous GaN through electroless wet chemical etching.”Applied Physics Letters. vol. 80, No. 6, Feb. 11, 2002, pp. 980-982.
Oshima et al., “Fabrication of Freestanding GaN Wafers by Hydride Vapor-Phase Epitaxy with Void-Assisted Seperation.”Phys. Stat. Sol. (a) 194 No. 2, 2002, pp. 554-558.
Oshima et al., “Preparation of Freestanding GaN Wafers by Hydride Vapor Phase Epitaxy with Void-Assisted Separation.”Applied Physics Letters. vol. 42, No. 1A/B, 2003, pp. L1-L3.
U.S. Appl. No. 11/545,518, filed Oct. 11, 2006, In-Jae et al.
U.S. Appl. No. 11/598,568, filed Nov. 14, 2006, In-Jae Song.

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