Method of fabricating composite structures

Plastic and nonmetallic article shaping or treating: processes – Mechanical shaping or molding to form or reform shaped article – To produce composite – plural part or multilayered article

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264257, 264261, 26433115, 26433121, B29C 4514, B29C 4516

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active

049331310

ABSTRACT:
A method of fabricating a composite structure having at least one skin molecularly bonded to a core. A skin is provided of reinforcing fibrous material and a thermoplastic matrix. The skin is thermoformed to the general exterior shape of the composite strucutre. The skin is placed in a mold, and a core material is injected into the mold against the skin under isostatic conditions. The core material includes a thermoplastic matrix compatible to the thermoplastic matrix of the skin to form a molecular bond therewith.

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