Method of fabricating a sintered and selectively plugged honeyco

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

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156293, 55523, 55DIG5, 55DIG30, 422180, 428117, 264 60, 264 63, C03B 2900, C04B 3564, B01D 3920

Patent

active

044551800

ABSTRACT:
A sintered, honeycomb structure having plugged cell ends is formed in a single sintering step by plugging the cell ends of a sinterable honeycomb structure with an appropriate material which, when heated to the sintering temperature of the structure and compared with any dimensional changes the structure undergoes during its sintering, provides a relative expansion of the plugs with respect to the structure of between about 1.5% and 7% and, preferably, between about 2 and 4%. Various exemplary batch mixtures are identified for fabricating solid particulate filter bodies from extruded ceramic substrates in which both the substrate and plugs sinter to primarily cordierite crystal phases at temperatures between about 1340.degree. C. and 1450.degree. C.

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