Power plants – Internal combustion engine with treatment or handling of... – Methods
Reexamination Certificate
2000-12-27
2002-09-17
Denion, Thomas (Department: 3748)
Power plants
Internal combustion engine with treatment or handling of...
Methods
C060S276000, C060S277000, C060S285000
Reexamination Certificate
active
06449943
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a method of evaluating a deteriorated state of a catalytic converter for purifying an exhaust gas, such as a catalytic converter for use on an automobile or a hybrid vehicle.
2. Description of the Related Art
Conventional processes of determining the deteriorated state of a catalytic converter for purifying exhaust gases produced when an air-fuel mixture is combusted, e.g., a catalytic converter disposed in the exhaust passage of an internal combustion engine, are known from Japanese patent publication No. 2,526,640 and Japanese laid-open patent publication No. 7-19033, for example.
The disclosed techniques are based on the fact that when the air-fuel ratio of an air-fuel mixture to be combusted by an internal combustion engine is changed from a leaner value to a richer value or from a richer value to a leaner value, the outputs from oxygen concentration sensors that are positioned respectively upstream and downstream of a catalytic converter combined with the internal combustion engine are inverted. More specifically, under certain operating conditions of the internal combustion engine, i.e., when the power output of the internal combustion engine is increased or the fuel supplied to the internal combustion engine is cut off as disclosed in Japanese patent publication No. 2,526,640 or when certain conditions are satisfied, e.g., the load and rotational speed of the internal combustion engine are in predetermined ranges as disclosed in Japanese laid-open patent publication No. 7-19033, the air-fuel ratio is positively changed from a leaner value to a richer value or from a richer value to a leaner value. At this time, the time consumed after the output of the upstream oxygen concentration sensor is inverted until the output of the downstream oxygen concentration sensor is inverted, and the period at which the output of the downstream oxygen concentration sensor is inverted are measured, and the deteriorated state of the catalytic converter is evaluated based on the measured values.
According to these techniques, when the internal combustion engine is operating under ordinary conditions, i.e., conditions without determining the deteriorated state of the catalytic converter, the air-fuel ratio is feedback-controlled depending on the inversion of the outputs from the oxygen concentration sensors in order to keep the air-fuel ratio of the internal combustion engine in the vicinity of a stoichiometric air-fuel ratio, for thereby allowing the catalytic converter to keep an appropriate purifying capability.
However, the above processes of evaluating the deteriorated state of the catalytic converter have suffered the following difficulties:
In order to determine the deteriorated state of the catalytic converter, the air-fuel ratio of the internal combustion engine needs to be positively changed to a leaner value or a richer value. Therefore, while the air-fuel ratio of the internal combustion engine is being feedback-controlled in order to allow the catalytic converter to keep an appropriate purifying capability, it is not possible to determine the deteriorated state of the catalytic converter. When the deteriorated state of the catalytic converter is determined, it is difficult to keep an appropriate purifying capability of the catalytic converter.
According to the conventional processes, the operating state of the internal combustion engine which is capable of determining the deteriorated state of the catalytic converter or the state in which exhaust gases are generated by the internal combustion engine in that operating state is limited to a certain special state. Specifically, according to the process disclosed in Japanese patent publication No. 2,526,640, the deteriorated state of the catalytic converter can be determined only if the output of the downstream O
2
sensor is produced in a leaner air-fuel ratio range when the output power of the internal combustion engine is to be increased and at the time of starting to increase the output power of the internal combustion engine, and only if the output of the downstream O
2
sensor is produced in a richer air-fuel ratio range when the supply of fuel to the internal combustion engine is to be cut off and at the time of cutting off the supply of fuel to the internal combustion engine.
According to the process disclosed in Japanese laid-open patent publication No. 7-19033, the deteriorated state of the catalytic converter can be determined only if the load (represented by the intake air rate, the throttle valve opening, the fuel injection quantity, and the intake air pressure) and the rotational speed of the internal combustion engine fall in a predetermined range, the intake air temperature is equal to or higher than a preset value, and the load of the internal combustion engine varies by an amount equal to or greater than a preset value. Therefore, if the internal combustion engine which generates exhaust gases to be supplied to the catalytic converter, which may be disposed in the exhaust passage of the internal combustion engine, operates in various operating states or the exhaust gases are generated in various states, then there are not many opportunities to be able to determine the deteriorated state of the catalytic converter, and the reliability of the determined deteriorated state of the catalytic converter under such conditions is low.
The applicant of the present application has proposed a system having a first exhaust gas sensor disposed upstream of a catalytic converter for generating an output representing the air-fuel ratio of an air-fuel mixture combusted by an internal combustion engine, and a second exhaust gas sensor disposed downstream of the catalytic converter for generating an output representing the concentration of a certain component of exhaust gases, e.g., the concentration of oxygen, the system being arranged to control the air-fuel ratio of the internal combustion engine according to a feedback control process to achieve an optimum purifying capability of the catalytic converter based on outputs from the sensors (see Japanese laid-open patent publication No. 9-324681 and U.S. Pat. No. 5,852,930 and Japanese laid-open patent publication No. 11-93740 and U.S. Pat. No. 6,079,205).
The proposed system determines a target air-fuel ratio for the internal combustion engine to cause the output (the detected value of the oxygen concentration) of the second exhaust gas sensor to have a given constant value, and feedback-controls the air-fuel ratio of the internal combustion engine to converge the output (the detected value of the air-fuel ratio) of the first exhaust gas sensor to the target air-fuel ratio, for thereby achieving the optimum purifying capability of the catalytic converter.
Since the system can stably achieve the optimum purifying capability of the catalytic converter according to the above air-fuel ratio control process, it is desirable to be able to evaluate the deteriorated state of the catalytic converter while performing the air-fuel ratio control process.
SUMMARY OF THE INVENTION
It is therefore an object of the present invention to provide a method capable of appropriately evaluating a deteriorated state of a catalytic converter for purifying an exhaust gas in various states in which an exhaust gas to be purified by the catalytic converter is generated or in various states in which an internal combustion engine that generates the exhaust gas is operated.
Another object of the present invention is to provide a method capable of appropriately evaluating a deteriorated state of a catalytic converter for purifying an exhaust gas while maintaining a desired purifying capability of the catalytic converter which is disposed in the exhaust passage of an internal combustion engine.
To achieve the above objects, there is provided in accordance with the present invention a method of evaluating a deteriorated state of a catalytic converter for purifying an exhaust gas produced when an air-fuel mixture is combusted, compr
Akazaki Shusuke
Iwaki Yoshihisa
Ueno Masaki
Arent Fox Kintner & Plotkin & Kahn, PLLC
Denion Thomas
Honda Giken Kogyo Kabushiki Kaisha
Nguyen Tu M.
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