Method of assembling a bobbin

Details Method of assembling a bobbin Method of assembling a bobbin

2005-05-10

2005-05-10

Arbes, Carl J. (Department: 3729)

Metal working

Method of mechanical manufacture

Electrical device making

C029S857000, C029S592100

Reexamination Certificate

active

06889434

ABSTRACT:
A method for assembling an electrical bobbin requires a spool of wire extending between first and second leads, a housing having first and second opening, and first and second terminal posts, each having a predetermined width. The method includes the step of placing the spool of wire into the housing. The first lead is then extended through the first opening. Like the first lead, the second lead is then extended through the second opening. The first terminal post is extended into the first opening and the second terminal post is extended into the second opening. The first lead is wrapped around the first terminal post to create a first wire wrap. The second lead is wrapped around the second terminal post to create a second wire wrap. The first wire wrap is soldered to the first terminal post. The second wire wrap is soldered to the second terminal post. Each of the first and second terminal posts are moved further into the first and second opening to reduce the amount of first and second terminal posts extending out of the housing.

REFERENCES:
patent: 4701735 (1987-10-01), Hill et al.
patent: 5263639 (1993-11-01), Lee et al.
patent: 6124775 (2000-09-01), Linkner, Jr.
patent: 6186421 (2001-02-01), Wahba et al.
patent: 6369682 (2002-04-01), Thompson, Jr. et al.
patent: 6498558 (2002-12-01), Linker et al.

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