Method for the manufacture of a fabric-type artificial leather

Coating processes – Foraminous product produced – Microporous coating

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264 453, 264 50, 427355, 427368, 427373, 427387, 4273899, 4274125, B05D 500, B05D 312

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044316879

ABSTRACT:
The present invention provides a method for manufacturing a fabric-type artificial leather, wherein a nonwoven fabric is formed by using a dry method to join together hydrophobic fibers. The fabric so formed is densified by needling and the activation of shrinking forces. It is then impregnated with a mixture of a heat sensitive elastomeric bonding agent, powdered barium sulfate and a compound that reacts with acid to form a gas. The impregnated fabric is then exposed to a heated, acidified liquid which triggers coagulation of the bonding agent and liberates a gas formed by reaction of the acid and acid-reactive compound. The resulting solidified fabric is then washed, dried and ground-over on at least one side to produce a nap. Finally, the fabric is intensively fulled.

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patent: 4304817 (1981-12-01), Frankosky
patent: 4346127 (1982-08-01), Ruvolo et al.

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