Method for the continuous manufacture of thin film solar cells

Coating processes – Electrical product produced – Photoelectric

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427 74, H01L 3118

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043189385

ABSTRACT:
A technique for manufacturing durable, reliable solar cells by a continuous process suitable for large-scale manufacture involves, in substance, providing a reel of thin metal foil substrate and forming on the substrate a series of layers operative to form a photovoltaic junction, short prevention blocking layers, contacts and integral encapsulation. The foil substrate is processed as a continuous reel substantially until final testing at which point, if desired, it can be cut into individual cells for deployment. In comparison with a batch process, the continuous technique can reduce manufacturing cost by as much as a factor of two.

REFERENCES:
patent: 4127424 (1978-11-01), Ullery
patent: 4152535 (1979-05-01), Deminet et al.
patent: 4239553 (1980-12-01), Barnett et al.
Cherry, "A Concept for Generating Commercial Electrical Power From Sunlight", 1970, pp. 331-337.
Brody et al., "Prognosis for CdS Solar Cells", Proc. Symposium on The Material Aspects of Thin Film Systems for Solar Energy Conversion, 1974, pp. 170-192.
Shirland et al., "Materials for Low-Cost Solar Cells", Rep. Prog. Phys., vol. 41, (1978), pp. 1840-1879.

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