Image analysis – Applications – Manufacturing or product inspection
Reexamination Certificate
1999-05-07
2002-10-15
Mancuso, Joseph (Department: 2723)
Image analysis
Applications
Manufacturing or product inspection
C348S127000, C250S22300B
Reexamination Certificate
active
06466691
ABSTRACT:
BACKGROUND OF THE INVENTION
The invention relates to a method for testing the reliability of a testing apparatus which checks a large number of objects of the same type for one feature by generating a feature signal for each object and checking the feature signal for fulfilment of a first condition.
The fact that in the process, a feature signal fulfils a first condition can mean that the feature signal lies above or below a threshold value for this feature, or within a range formed by an upper and a lower limit value.
According to the state of the art, the procedure in reliability tests for testing apparatuses e.g. those for empty drinks bottles, so-called empty bottle inspectors, is that a row of test bottles is prepared so that each contains a certain defect according to the defect recognition specification, i.e. does not fulfil a certain feature. A special test bottle is prepared for every feature checked. The batch of test bottles is then incorporated in the stream of bottles at certain time intervals, e.g. every half hour, or after a certain number of bottles, e.g. 50,000 bottles. This operation can be automatic or manual. The test bottles are marked so that they are instantly recognisable as test bottles. The reliability test consists of checking whether these test bottles can be recognised as defective by the testing apparatus, for example the empty bottle inspector. In the method used up until now, the second condition is thus complementary to the first condition, i.e. the second condition is fulfilled in the test bottles if the test apparatus recognises that the test bottle is defective, i.e. that the first condition is not fulfilled. A record is kept in the testing apparatus. If the reliability test fails, i.e. if one or more of the test bottles is not recognised as defective, the test must be repeated. This is to ensure the operational dependability, i.e. the reliability, of a testing apparatus. This reliability test is unsatisfactory as it is only subsequently recognised that a testing apparatus has no longer functional reliably. The reasons for the failure of a testing apparatus are usually a dirty lens system or a failure of individual components of the recognition electronics.
With the method according to the state of the art, a large number of test bottles had to be used to test the reliability for example of an empty-bottle inspector, every test bottle having a single defect, e.g. a defective closure thread or a foreign body in a single recognition zone. Every type of defect and every recognition zone thus required its own specially prepared test bottle. If a test bottle had revealed several defects, the fact that this bottle was singled out would not have ensured that all the defects were recognized. A set of test bottles therefore consists of e.g. some 10 to 15 bottles.
SUMMARY OF THE INVENTION
The object of the invention is to create a method whereby a deterioration in the operating performance of a testing apparatus can be recognised as early as possible.
According to the invention, this object is achieved in that a signal is derived from the feature signals of several objects and the test signal is checked for compliance with a second condition.
Checking compliance with the second condition means that the test signal is compared with a reference value for the relevant feature. The reference value is typically the value to be expected for defect-free objects.
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“Image Processing And Understanding For Automatic Inspection” West et al.; Trans Inst. M C vol. 10, No. 5; Oct.-Dec. 1988.
Bali Vikkram
Gardner Carton & Douglas
Heuft Systemetechnik GmbH
Mancuso Joseph
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