Method for substitution of alumina in the framework of zeolites

Chemistry of inorganic compounds – Silicon or compound thereof – Oxygen containing

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423 63, 423 64, 423 71, 423 77, 423 79, C01B 3326, B01J 2906

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054117240

ABSTRACT:
Aluminum can be removed from tetrahedral framework sites of zeolite frameworks and substituted with elements such as silicon, gallium, titanium or zirconium. The process involves three steps:
(a) forming a mixture of the ammonium or alkaline metal form of the zeolite in the hydrated state and a crystalline ammonium fluoro-halo-metallate salt;
(b) heating the mixture at elevated temperatures to remove the aluminum from the zeolite and to introduce the metal from the salt into the structure of the zeolitic component by solid-state reaction while forming a fluoro-halo-aluminate complex salt; and
(c) removing the formed fluoro-halo-aluminate complex salt.

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