Method for reproducing holograms, kinoforms, diffractive optical

Plastic and nonmetallic article shaping or treating: processes – Optical article shaping or treating – Light polarizing article or holographic article

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264 136, 264 25, 264485, 264162, 264219, 2643281, B29D 1100

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active

055386741

ABSTRACT:
A method of molding a plastic element having a microstructure embedded therein includes the steps of providing a master having a microstructure therein; casting a liquid surface coating over said master; solidifying the liquid surface coating to form a rigid molding tool containing said microstructure; placing the molding tool into a molding machine; introducing a plastic element into the molding machine; transferring the microstructure from the molding tool to the plastic element; and removing the molded plastic element from the molding machine. The molding tool may also be produced by machining directly into a molding base element a predetermined microstructure without machining through a transfer interlayer. An injection-molded binary optical element produced according to the method of the present invention provides an injection molded optical element which diffracts light.

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