Method for repairing a nickel base superalloy article

Metal working – Method of mechanical manufacture – Impeller making

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2940201, 2940218, 228119, 148675, 148712, 134 2, B22D 1910

Patent

active

058989943

ABSTRACT:
A method for repairing an environmental protective coated article portion of a gas turbine engine article made of a Ni base superalloy including Cr and at least about 6 wt. % total of Al and Ti comprises removing the coating, exposing the article portion to a reducing mixture of gases including, by weight, greater than 6% up to about 20% hydrohalogen gas with the balance principally hydrogen gas, and preferably about 10-15 wt. % hydrogen fluoride gas. Exposure is at a temperature in the range of about 1600.degree.-2000.degree. F. for a time, greater than about 2 hours, and preferably about 2-10 hours, sufficient to remove from within the article portion metal sulfides, Al, Ti, oxides of Al or Ti, or their combinations. Then the article portion is recoated. One form relates to weld repairing the article portion by removing Al or Ti or both to a depth up to about 0.003". Another form removes metal sulfides, resulting from or relating to combustion, from within the body of the article portion to a depth up to about 0.005".

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Metals Handbook Ninth Edition--vol. 6, Welding, Brazing, and Soldering cover sheet, pp. 368 & 369.
"The HF `Flouride-Ion` Cleaning Technique for Superalloys", by Louis F. Pochet, Director, Coating Process Technology; Alfred L. Clavel, Vice President, Engineering; Ti-Coating, Inc., Mt. Clemens, MI 48045, pp. 1-6.

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