Metal working – Method of mechanical manufacture – During simulated operation or operating conditions
Patent
1996-04-29
1998-01-20
Bryant, David P.
Metal working
Method of mechanical manufacture
During simulated operation or operating conditions
427 226, 264340, B23Q 1700
Patent
active
057090203
ABSTRACT:
A method is provided for reducing the amount of wear particulates generated by a total joint orthopaedic implant. The implant consists of two matched articulating components wherein at least one of the components is made of polymer or other material with similar physical properties. The method includes the steps of placing the total joint orthopaedic implant in a fluid bath and articulating the implant in the fluid bath for at least 1,000 cycles. The articulation may be performed in three stages. In the first, the implant is articulated under a load of substantially 0.1-500 Newtons with sliding speeds of substantially 0.01-0.5 meters per second. During a second stage the articulation takes place under a load of substantially 100-2,500 Newtons with sliding speeds of substantially 0.01-0.5 meters per second. In the third stage the articulation takes place under a load of substantially 2,500-10,000 Newtons at sliding speeds of 0.5-2.0 meters per second. The method also includes pre-implantation creeping for the polymer component. This improves the wear resistance of the polymer component, as well as, increases the conformity between the matched articulating components resulting in reduced wear particulate generation.
REFERENCES:
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Murall Jasty; "Clinical Reviews: Particulate Debris and Failure of Total Hip Replacements"; Journal of Applied Biomaterials; 4, 273-276; (1993).
Dowson, et al.; "Wear Particles: From the Cradle to the Grave"; The Institute of Tribology, Leeds University; Tribology Series, 21; Symposium Sep. 1991.
"the Osteolysis Challenge"; Orthopaedic Insight; vol. 1, No. 3; Feb. 1994.
"Arcom Processed Polyethylene, Uniform Compression Molded: Test Results"; Biomet, Inc. (1993).
Pienkowski, D. et al.; "Low-Voltage Scanning Election Microscopic Imaging of Ultrahigh-Molecular-Weight Polyethylene"; J. of Bio. Mat. Res.; vol. 29; 1995; 1167-1174.
Pleskachevsky et al.; "Oxidation and Its Influence on Low Pressure Polyethylene Wear; Wear"; 181-183; 1995; 222-6.
Lee Kwon-Yong
Pienkowski David A.
Bryant David P.
University of Kentucky Research Foundation
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