Method for reducing sludge formation in the continuous productio

Chemistry: electrical and wave energy – Processes and products – Electrostatic field or electrical discharge

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204 13, 204236, C25C 106, C25D 104

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active

040837599

ABSTRACT:
Sludge formation is reduced in the continuous production of iron by electrolysis of a ferrous electrolyte in a electrodeposition cell by cooling spent electrolyte returning to a holding or regeneration tank, and heating reconstituted electrolyte returning to the electrode-position cell. By reducing the temperature of the spent electrolyte the rate of hydrolysis of ferric ions to form oxides of iron, called sludge, is reduced, thus increasing the interval between periodic cleaning of the electrolyte regeneration system and the electrodeposition cell. In preferred forms of the invention heat energy is transferred from the spent electrolyte to the reconstituted electrolyte by means of at least one counter flow heat exchanger in the form of a hollow cylinder containing a plurality of tubes made of titanium. There may be a controllable cooling device disposed between the holding tank and the or the last heat exchanger for maintaining the temperature of electrolyte in the holding tank at a selected value.

REFERENCES:
patent: 1023545 (1912-04-01), Bates et al.
patent: 2480156 (1949-08-01), Matson et al.
patent: 3118826 (1964-01-01), Smith

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