Method for production of magnetic metal particles and apparatus

Specialized metallurgical processes – compositions for use therei – Processes – Producing or purifying free metal powder or producing or...

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148105, B22F 922

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active

054703743

ABSTRACT:
The present invention is directed to a method for a continuous mass-production, on an industrial scale at a high efficiency, of magnetic metal particles having excellent magnetic properties by preventing particle deformation and mutual sintering of the particles in a reduction process, and/or by preventing deterioration of the magnetic properties and unevenness in the properties, particularly in the saturation magnetization, upon oxidation in a stabilization process. In this method, an iron compound based on iron oxyhydroxide can be thermally dehydrated in a thermal dehydration process. These processes can be conducted using apparatuses of the present invention which have a gas flow reactor; a belt conveyor being installed in the reactor and having a gass-passable belt for transporting the material; a gas dispersion plate; and a heating means.

REFERENCES:
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patent: 4400337 (1983-08-01), Hayashi et al.
patent: 4481253 (1984-11-01), Matsufuji et al.
patent: 5199998 (1983-04-01), Klingelhoffer
Patent Abstracts of Japan, vol. 7, No. 217 (M-245) (1362) Sep. 27, 1983 Belt Type Reducing Furnace for Metallic Powder and Operating Method Thereof, Kokai No. 58-110601.
Patent Abstracts of Japan vol. 15, No. 437 (M-1176) Sep. 1985, Production of Magnetic Metallic Powder, Kokai No. 60-128202.
Patent Abstracts of Japan, vol. 9, No. 290 (M-430) Sep. 1991, Finish Heat Treatment Method for Iron Powder, Kokai No. 3-183701.

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