Method for producing spherical metal particles

Plastic and nonmetallic article shaping or treating: processes – Formation of solid particulate material directly from molten... – Utilizing centrifugal force or rotating forming zone

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75 05C, 264 15, 425 8, B22F 910

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active

047056568

ABSTRACT:
A method for producing spherical metal particle uses a molten metal reservoir for containing a molten metal, a rotary drum having a number of teeth onto which the molten metal is to be adhered one after another and a driving means for rotating the rotary drum so that the molten metal adhered to each of the teeth can be scattered from the teeth before even a part of each molten metal adhered to the teeth solidifies. At least one tooth of the rotary drum is dipped into the molten metal contained in the molten metal reservoir. The molten metal adhered to the teeth is scattered from the teeth before any portion of it has solidified by means of centrifugal force acting on the rotary drum. The molten metal assumes a spherical or similar shape during its trajectory due to surface tension. It cools by atmospheric cooling to solidify as discrete metal particles of substantially uniform diameter. The diameter of the solidified metal spheres can be predetermined by the uniform amount of the molten metal adherent on each tooth due to the uniform surface area of each of the teeth.

REFERENCES:
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patent: 3649233 (1972-03-01), Battigelli
patent: 3854850 (1974-12-01), Ueda et al.
patent: 3904344 (1975-09-01), Maringer et al.
patent: 4215084 (1980-07-01), Maringer
patent: 4242069 (1980-12-01), Maringer
patent: 4385013 (1983-05-01), Couling et al.
patent: 4397623 (1983-08-01), Porter et al.

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