Method for producing magnesium

Specialized metallurgical processes – compositions for use therei – Processes – Producing or treating free metal

Reexamination Certificate

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Reexamination Certificate

active

06372017

ABSTRACT:

FIELD OF THE INVENTION
This invention pertains to a method for the extraction of magnesium from seawater, brines, salinated waters or other waste streams.
GENERAL BACKGROUND
The production of magnesium from seawater, or other types of salinated water, is currently inefficient and environmentally unsound. Some attempts to produce magnesium from seawater include the use of open systems which heat a slurry until oxidation reduces it to its elemental components. Some such systems and methods are described as follows.
U.S. Pat. No. 5,124,012 issued to G. Berleyev, of Germany, on the application of F. Vomberg, discloses a process for the desalination of seawater by separating ions (Mg++, etc.) contained therein into two (2) separate solutions. At Column 5 thereof are chemical equations illustrating the production of magnesium hydroxide (Mg(OH)
2
) and hydrogen gas (H
2
) from magnesium (Mg) and water (H
2
O). But here, the slurry of calcium and magnesium is heated in a open system until oxidation occurs and then reduced to elemental materials with a hydrogen reducing flame.
U.S. Pat. No. 3,250,691 issued to T. T. Broun, Jr., et al., discloses an apparatus and process for, the electrolysis of an aqueous brine or alkali metal chlorine solution wherein separate tanks created by a diaphragm or permionic membrane have an electrical current provided to a platinum-coated anode in one tank and a platinum and steel cathode in the other tank to separate positive and negative ions in the separate tanks. The current is constant and the voltage across the cell serves to drive the process.
U.S. Pat. No. 3,755,114 issued to Hooker Chemical Corporation of New York, on the application of M. Tarjanyi, et al., discloses an apparatus and process for decreasing the metallic content of a solution wherein an electrolytic cell containing an electrolyte pumped there through has a positive electrode or anode and a negative electrode or cathode separated by a diaphragm or screen and an electrical current provided to the anode and cathode to separate positive and negative ions across the diaphragm. The screens prevent the discharge of particles through the outlet.
U.S. Pat. No. 5,569,370 issued to RMG Services Pty. Ltd., of Australia, on the application of R. A. Gomez, discloses a system for the recovery of metals from metal ores wherein the reactions are carried out in separate tanks a first tank having anodes therein and a second tank having cathodes therein, the tanks being created by an electrically conductive wall. Power is provided to the anodes and cathodes to separate positive and negative ions in the separate tanks.
U.S. Pat. No. 4,909,913 issued to Toyo Soda Manufacturing Co, Ltd., of Japan, on the application of K. Fukuda, et al. , discloses, an apparatus and method for producing a metal salt by electrolysis in an electrolytic cell having separate compartments created by a diaphragm or membrane. An electrical current provided by source to the anode in one compartment and the cathode in the other compartment drives separate positive and negative ions into the separate compartments.
U.S. Pat. No. 4,804,523 issued to Bechtel Group, Incorporated, of California, on the application of J. Z. Abrams, et al., discloses a method for removing sulfur dioxide (SO
2
) from a flue gas in fossil fuel power plants wherein seawater is used as the source of magnesium (Mg) to produce magnesium hydroxide (Mg(OH)
2
) absorbent by reaction with hydrated lime.
U.S. Pat. No. 5,814,224 issued to Institute Geokhimii, of Moscow, on the application of R. Khamizov, et al. , discloses a method for the desalination of seawater including magnesium separation by producing concentrated magnesium carbonate (MgCO
3
).
U.S. Pat. No. 4,483,753 issued to Vsesojuzny Institute, of the former USSR, on the application of I. V. Zabelin, et al., discloses a method of continuously extracting magnesium (Mg) from magnesium chloride (MgCl
2
) in a multiple cell flow apparatus.
Accordingly, it is seen that a need remains for a system and method for producing magnesium from sea water in an efficient manner. It is to the provision of such therefore that the present invention is primarily directed.
SUMMARY OF THE PRESENT INVENTION
A method is now provided for producing magnesium which comprises the steps of providing a supply of magnesium based compound, combining the magnesium based compound with a HI gas to produce a magnesium iodine compound, heating the magnesium iodine compound to a temperature which creates an iodine gas from the magnesium iodine compound thereby separating the iodine from the magnesium, and removing the iodine gas from the remaining magnesium.


REFERENCES:
patent: 3250691 (1966-05-01), Broun, Jr. et al.
patent: 3755114 (1973-08-01), Tarjanyi et al.
patent: 4483753 (1984-11-01), Zabelin et al.
patent: 4804523 (1989-02-01), Abrams et al.
patent: 4839003 (1989-06-01), Dworak et al.
patent: 4909913 (1990-03-01), Fukuda et al.
patent: 5124012 (1992-06-01), Berleyev
patent: 5324396 (1994-06-01), Ferron et al.
patent: 5569370 (1996-10-01), Gomez
patent: 5814224 (1998-09-01), Khamizov et al.
patent: 58-41701 (1983-03-01), None

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