Method for producing laminated object

Plastic and nonmetallic article shaping or treating: processes – Direct application of electrical or wave energy to work – Using laser sintering of particulate material to build...

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264219, 264308, B29C 3338, B29C 3508, B29C 4102

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active

059852046

ABSTRACT:
A depositing step and an irradiating step are repeated alternately so as to pile solid layers to produce a laminated mold for casting an alloy melt. In the depositing step there is formed a deposited layer of sand coated with a thermosetting resin capable of forming a solid layer upon being irradiated with a laser beam. In the irradiating step, the deposited layer is irradiated with a laser beam to form a hardened solid layer. The irradiating step includes the operations of: distinguishing an outer skin portion from an inner portion of the deposited layer, and emitting a thick laser beam having a large diameter to harden the inner portion of the deposited layer, and emitting a thin laser beam having a diameter smaller than the thick laser beam to harden the skin portion of the deposited layer.

REFERENCES:
patent: 4247508 (1981-01-01), Housholder
patent: 4863538 (1989-09-01), Deckard
patent: 5089185 (1992-02-01), Hirano et al.
patent: 5204055 (1993-04-01), Sachs et al.
patent: 5354414 (1994-10-01), Feygin
patent: 5536467 (1996-07-01), Reichle et al.
patent: 5718279 (1998-02-01), Satoh et al.
U.S. Patent application Ser. No. 09/010,855 filed Jan. 22, 1998.

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