Method for producing iron carbide

Specialized metallurgical processes – compositions for use therei – Processes – Producing or treating free metal

Patent

Rate now

  [ 0.00 ] – not rated yet Voters 0   Comments 0

Details

75450, 423439, 266172, C22B 514, C01B 3130

Patent

active

058370315

ABSTRACT:
An apparatus and method of producing iron carbide of predetermined quality is disclosed. The method of producing iron carbide (Fe.sub.3 C) comprises reducing and carburizing an iron-containing raw material containing iron oxides (e.g., hematite) or iron hydroxides as main components, wherein the raw material is partially reduced to a reduction ratio of 50 to 65% by a gas containing mainly hydrogen in a first stage of the reaction process, then the partially reduced raw material is further reduced and carburized with a gas containing mainly hydrogen and methane in a second stage of the reaction process to provide iron carbide.

REFERENCES:
patent: 4720432 (1988-01-01), Van Slyke et al.
patent: 4885211 (1989-12-01), Tang et al.
patent: 5061569 (1991-10-01), Van Slyke et al.
patent: 5104740 (1992-04-01), Shinkai et al.
patent: 5137566 (1992-08-01), Stephens, Jr. et al.
patent: 5256945 (1993-10-01), Imai et al.
patent: 5346772 (1994-09-01), Akiyama et al.
patent: 5366897 (1994-11-01), Hager et al.
patent: 5387274 (1995-02-01), Dam et al.
patent: 5458977 (1995-10-01), Hosokawa et al.
patent: 5618032 (1997-04-01), Meissner et al.
Gonnda, "Iron carbide is now being remarkable as a source of iron," Tekkokai, 43, No. 7, pp. 40-44 (1993) Jul.
Geiger, "The potential for use of iron carbide as an electric furnace raw material," 16th Advanced Technology Symposium ISS-AIME Alternate Iron Sources for the Electric Arc Furnace May 2-5, 1993, Myrtle Beach, SC, pp. 1-18.
Swanson, "Iron carbide, a possible replacement for premium quality scrap," Preprint No. 93-28, Presentation at the SME Annual Meeting at Reno, Nevada, Feb. 15-18, 1993, pp. 1-7.
"Role of iron ore supplier in scrap substitute process development," Iron & Steel Scrap, Scrap Substitutes and Direct Steel-Making, at Atlanta Airport Marriott, Atlanta, Georgia, U.S.A., Mar. 21-23, 1995, Povoa, Francisco, p. 13.
Nakagawa et al., "Effects of porosity of iron ore on the synthesis of cementite," Current Advances in Materials and Processes, vol. 7, No. 1, p. 85 (1994), Mar.
Hayashi et al., "Synthesis of iron carbide from iron ores in a fluidized bed," Current Advances in Materials and Processes, vol. 8, No. 1, p. 111 (1995), Apr.
Hayashi et al., "Synthesis of iron carbide from iron ores," Current Advances in Materials and Processes, vol. 8, No. 1, p. 110 (1995) Apr.
Nakagawa et al., "Effects of gas composition and temperature on syntehsis of cementite," Current Advances in Materials and Processes, vol. 8, No. 1, p. 109 (1995), Apr.
Mori et al., "New iron-making method and fluidized bed," Plant and Process, vol. 28, No. 6, pp. 99-108 (1986), Jun.
"Direct reduction processes existing and under development," T.P. McAloon, I&SM, Feb. 1994, p. 10.
Hess, "Dawn of the iron carbide age?" 33 Metal Producing, pp. 36,37,49, undated, Jan. 1995.

LandOfFree

Say what you really think

Search LandOfFree.com for the USA inventors and patents. Rate them and share your experience with other people.

Rating

Method for producing iron carbide does not yet have a rating. At this time, there are no reviews or comments for this patent.

If you have personal experience with Method for producing iron carbide, we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and Method for producing iron carbide will most certainly appreciate the feedback.

Rate now

     

Profile ID: LFUS-PAI-O-880064

  Search
All data on this website is collected from public sources. Our data reflects the most accurate information available at the time of publication.