Specialized metallurgical processes – compositions for use therei – Processes – Electrothermic processes
Patent
1987-07-15
1989-02-21
Stallard, Wayland
Specialized metallurgical processes, compositions for use therei
Processes
Electrothermic processes
B22F 922, B22F 924
Patent
active
048061557
ABSTRACT:
A method for producing a dysprosium-iron alloy for use in the manufacture of rare-earth element containing, iron-boron permanent magnets. A particle mixture of dysprosium oxide, iron, boron and calcium is compacted, the compact is heated to form a metallic compound comprising dysprosium, boron and iron and to form calcium oxide. There is no need for additives such as calcium chloride that aid in particle disintegration during washing.
A particle mass of -35 mesh is produced from the compact. The particle mass is washed with cold water, and the water is reacted with the calcium oxide and calcium to form calcium hydroxide, while preventing oxidation of the particle mass. The calcium hydroxide is removed from the particle mass as by repeated water washing.
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patent: 4578242 (1983-03-01), Sharma
patent: 4612068 (1986-09-01), Tanaka et al.
patent: 4663066 (1987-05-01), Fruchart et al.
patent: 4664724 (1987-05-01), Mizoguchi et al.
Camp Floyd E.
Wooden Stanley A.
Crucible Materials Corporation
Stallard Wayland
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