Method for producing dislocation-free strained crystalline...

Semiconductor device manufacturing: process – Bonding of plural semiconductor substrates – Warping of semiconductor substrate

Reexamination Certificate

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C257SE21122

Reexamination Certificate

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11672609

ABSTRACT:
A method for forming dislocation-free strained silicon thin film includes the step of providing two curved silicon substrates. One substrate is curved by the presence of silicon dioxide on a back surface. The other substrate is curved by the presence of a silicon nitride layer. One of the substrates is subject to hydrogen implantation and the two substrates are bonded to one another in an annealing process. The two substrates are separated, thereby leaving a layer of strained silicon on a front side of one of the substrates. A back side layer of silicon dioxide or silicon nitride is then removed to restore the substrate to a substantially planar state. The method may be employed to form dislocation-free strained silicon thin films. The films may be under tensile or compressive strain.

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Ghyselen, B., et al., “Engineering Strained Silicon on Insulator Wafers with the SMART CUT™ Technology”, Solid-State Electronics 48, pp. 1285-1296 (2004).

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