Method for producing ceramic substrate

Plastic and nonmetallic article shaping or treating: processes – Outside of mold sintering or vitrifying of shaped inorganic... – Casting of film

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264669, 264165, 264166, C04B 3332

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057334994

ABSTRACT:
A ceramic green sheet includes ceramic particles having a spherical diameter of 0.01-0.5 .mu.m of a primary particle as a ceramic component, an average degree of aggregation of 10 or less, wherein the ceramic green sheet contains at most 1 vol % of secondary particles having a diameter of 20 .mu.m or more and has a surface roughness (Ra) of 0.2 .mu.m or less. A method for producing a ceramic substrate having a thickness of 30 .mu.m or less includes the steps of: preparing a ceramic slurry by mixing a ceramic powder with an organic binder and at least one organic solvent, and adjusting a viscosity to be within the range of 100-10,000 mPa's; removing coarse aggregated particles from the ceramic slurry; molding the ceramic slurry into a ceramic green sheet by a reverse roll coater method; and firing the ceramic green sheet so that an average crystal grain size be 2 .mu.m or less.

REFERENCES:
patent: 3740243 (1973-06-01), Kappes et al.
patent: 4624808 (1986-11-01), Lange
patent: 4678762 (1987-07-01), Agarwal et al.
patent: 4904411 (1990-02-01), Novich et al.
patent: 5047181 (1991-09-01), Occhionero et al.
patent: 5229339 (1993-07-01), Pujari et al.
patent: 5517076 (1996-05-01), Takeuchi et al.

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