Method for producing a functionally gradient component

Metal founding – Process – Shaping liquid metal against a forming surface

Reexamination Certificate

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C164S095000

Reexamination Certificate

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07874344

ABSTRACT:
A method for producing a functionally gradient component, such a component having an outer layer of a first material, and an inner core of a second material, there being a gradual change in microstructure across the interface between the two materials, the method having particular application in producing a component formed from two or more aluminium alloys based on the aluminium-silicon (Al—Si) system, the method involving introducing a first molten metal into a mould, and allowing a layer of the first metal to partially solidify against a wall of the mould, decanting the remaining molten portion of the first metal, and introducing a second molten metal into the mould and allowing same to solidify.

REFERENCES:
patent: 2841846 (1958-07-01), Otani
patent: 3192581 (1965-07-01), Sylvester
patent: 2 355 745 (1974-05-01), None
patent: 56-9044 (1981-01-01), None
patent: 997970 (1983-02-01), None
International Search Report dated Apr. 4, 2006 (Six (6) pages).

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