Method for producing a composite material

Metal working – Method of mechanical manufacture – Combined manufacture including applying or shaping of fluent...

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104 46, 104 63, 104 661, 104432, 427569, 427455, 427421, B23P 1700

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053719379

ABSTRACT:
A method of making a composite material in which a porous preform is produced by spray casting. An appropriate metal or alloy is caused to infiltrate the interconnected pores. This may be accomplished by infiltrating the porous preform with a liquid metal of a melting point lower than the melting point of the porous preform and thereafter solidifying the infiltrated material or the material can be infiltrated by the use of a slurry containing the desired particles and the liquid carrier driven off by baking the infiltrated preform. Alternatively, infiltration may be accomplished by plating of a desired metal or alloy from an appropriate infiltrate electroplating or electro-less plating solution.

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Leatham, A. G. et al. "The Osprey Process for the Production of Spray-Deposited Roll, Disc, Tube and Billet Preforms", Modern Developments in Powder Metallurgy vols. 15-17, Metal Powder Industries Federation, Princeton, N.J., 1985 pp. 157-173.
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