Method for preparing high silicon, low carbon austempered cast i

Metal treatment – Process of modifying or maintaining internal physical... – With casting or solidifying from melt

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148322, C21D 500

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051395797

ABSTRACT:
A method for preparing an austempered cast iron which includes an ausferritic matrix, the cast iron having a silicon content of from about 1.6 to about 2.4 weight percent, and a carbon content of from about 1.6 to about 2.2 weight percent, such that the carbon equivalent of the cast iron is from about 2.1 to about 3.0 weight percent. The method includes (a) melting the cast iron composition; (b) pouring the melt into a mold to form a casting having eutectic carbide particles; (c) altering the temperature of the casting to about 1650.degree.-1900.degree. F. and maintaining the temperature of the casting at about 1650.degree.-1900.degree. F. until substantially all of the eutectic carbide particles convert to temper graphite nodules to form a temper graphite-containing casting; (d) cooling the temper graphite-containing casting to about 1500.degree.-1750.degree. F. and maintaining the temperature of the tempered graphite-containing casting at about 1500.degree.-1750.degree. F. until a fully austenitic matrix is achieved; (e) quenching the austenitic matrix casting to a temperature of between about 460.degree. to about 750.degree. F. and maintaining that temperature until the entire casting is transformed to an ausferritic matrix; and (f) cooling the ausferritic matrix casting to room temperature before bainite is formed.

REFERENCES:
patent: 2796373 (1957-06-01), Berg
Metals Handbook, 9th Ed, vol. 4; 1981 pp. 104-105; 299-302.
John Keough; Industrial Heating; "Process and Equipment Development in Austempering Ductile Iron Increase its Utility" pp. 56-59; Sep. 1989.
J. F. Janowak and R. B. Gundlach; Journal of Heat Treating; vol. 4 No. 1 "Approaching Austempered Ductile Iron Properties by Controlled Cooling in the Foundry" Jun. 1985, pp. 25-31.

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