Method for preparing chiral esters

Chemistry: molecular biology and microbiology – Process of utilizing an enzyme or micro-organism to destroy... – Resolution of optical isomers or purification of organic...

Reexamination Certificate

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C435S135000

Reexamination Certificate

active

06475773

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a method for preparing a chiral ester and more particularly, the method for preparing an optically pure chiral ester from an alkenyl ester at a high yield by using an enzyme and a metal catalyst.
It is one of important aims to convert a racemic mixture to an optically pure compound enantioselectively in organic synthesis. Recently, studies for using a metal or an enzyme as a catalyst have been increased in asymmetric syntheses. It has been widely known to use an enzyme as a catalyst for kinetic resolution of a racemic mixture in organic syntheses.
Kinetic resolution is the fact that the two enantiomers react at different rates with a chiral addend. An effective kinetic resolution is the enantioselective conversion from a racemic mixture to an optically pure product (scheme 1), leaving the other enantiomer in the reaction mixture.
Conventional method for preparing a chiral ester from an alkenyl ester are usually by asymmetric hydrogenation using a catalyst (Mark J. Burk, C. S. Kalberg, and A. Pizzano,
J. Am. Chem. Soc.
1998, 120, 4345 and Q. Jiang, Xiao, Z. Zhang, P. Cao and Xumu Zhang,
Angew. Chem. Int. Ed. Engl.
1999, 38, 516). Among these asymmetric hydrogenations, Burk's method introduced that a chiral ester having excellent optical purity was prepared from an alkenyl ester having both a carboxylic acid on &agr;-position of C—C bond and electron deficient C—C bond and Zhang's method introduced that a chiral ester having excellent optical purity was prepared from a cyclic alkenyl ester.
However, when these methods were applied to non-cyclic alkenyl esters, they showed low enantioselectivity.
SUMMARY OF THE INVENTION
Therefore, an object of the present invention is to provide a simple process for preparing optically pure chiral esters from various types of alkenyl esters at a high yield to resolve the above problems.
DETAILED DESCRIPTION OF THE INVENTION
A process for preparing a chiral ester of the present invention is characterized by mixing and reacting: and alkenyl ester;
a metallic complex, preferably ruthenium complex, more preferably ruthenium complex selected from the group consisting of compounds 1 and 2 expressed in formulas 1 and 2, to achieve reduction reaction of said alkenyl ester and racemization;
a lipase to acylate selectively one of enantiomers of said alkenyl ester; and
a reducing agent to supply a hydride to said ruthenium complex.
wherein Y
1
, Y
2
, Y
3
, Y
4
, Y
5
, Y
6
, Y
7
, Y
8
, Y
9
, Y
10
, Y
11
, and Y
12
are a hydrogen atom or a C
1
-C
3
alkyl group; X is Br, Cl or I; and Q is H, Br, Cl, or I.
wherein Ph is phenyl.
Said ruthenium complex is selected from the group consisting of the compounds 3 to 5 expressed in the following formulas 3 to 5,
Among the compounds of formulas 3 to 5 , a compound of formulas 3a or 3b wherein X is Cl and Q is H or Cl is more preferable,
A method for preparing a chiral ester from an alkenyl ester is described as follows.
A mixture of a ruthenium complex selected from the group consisting of formulas 1 and 2, a lipase, a reducing agent, and an alkenyl ester is reacted in an appropriate solvent in the presence of a base as shown in Scheme 2. The reaction condition can be varied with a structure of ruthenium complex. For example, when the ruthenium complex of formula 3 where X is Cl and Q is Cl is used, the reaction is performed at a temperature of 40 to 50° C. When the ruthenium complex of formula 3 where X is Cl and Q is H is used, the reaction is performed at a temperature of 40 to 50° C. When the ruthenium complex of formula 2 where X is Cl and Q is Cl is used, the reaction requires 70 to 80° C. of a reaction temperature. The ruthenium complex of formula 3 where X is Cl and Q is Cl is commercially available and is converted to the ruthenium complex of formula 3 where X is Cl and Q is H in alcohol/amine base condition. Therefore, results from the ruthenium complex of formula 5 and the ruthenium complex of formula 8 are almost same. A content of said ruthenium complex is preferred to use 0.1 to 5 mol %, relative to an alkenyl ester. If the content is more than 5 mol %, cost becomes expensive. On the other hand, if it is less than 0.1 mol %, the rate of the reaction becomes too slow.
wherein R
1
, R
2
and R
3
are, independently, chosen from H, and optionally substituted alkyl, optionally substituted aryl or optionally substituted cycloalkyl group; and R
1
and R
2
, R
1
and R
3
, and R
2
and R
3
can be cyclized each other, where said substituent of alkyl, aryl and cycloalkyl is a halogen atom or a cyano group.
Said lipase activates deacylation of an alkenyl ester which is a starting material to give the corresponding ketone.
Said ruthenium complex activates reduction reaction of the ketone to the corresponding alcohol by acting as a catalyst to transfer a hydrogen atom and further, activates racemization of the obtained alcohol.
Said lipase, which is an ester hydrolase, acylates one enantiomer from racemic alcohol selectively to a chiral ester. Examples of lipase are
pseudomonas cepacias
lipase and
Candida antarctica
lipase, more preferably,
Candida antarctica
component B lipase supported on acrylic resin (Novozym 435, Novo company) or
Pseudomonas cepacias
lipase supported on ceramic particle (lipase PS-C, Amano company), the most preferably
Candida antarctica
component B lipase supported on acrylic resin for heat resistance, reactivity, optical purity and the like. An amount of said lipase is in the range of 10 to 60 mg, preferably 30 mg, relative to 1 mmol of alkenyl ester in Novozym 435 case, and in the range of 40 to 240 mg, preferably 80 mg, relative to 1 mmol of alkenyl ester in lipase PS-C case.
Said alkenyl ester expressed by the formula 6 is not limited but it is preferred to use the following compounds 6a, 6b, 6c, 6d, 4e, 6f, 6g, or 6h.
Said reducing agent supplies a hydride to the ruthenium complex. Examples of said reducing agent are 2,6-dimethylheptan-4-ol, hydrogen, and formic acid. Preferred amount of said reducing agent is 1 to 2 equivalents to 1 equivalent to the alkenyl ester. If the content deviates from the range, it inhibits racemization reaction. When said reducing agent is hydrogen gas, it is preferred to be a pressure thereof in the range of 1 to 5 atmosphere. If the pressure is less than 1 atmosphere, the rate of the reduction becomes slow. On the other hand, if it is more than 5 atmospheres, it requires a high-pressure reactor.
A base is also required to remove an acid generated during the reaction. Said base includes triethylamine or diisopropylethyl amine and preferred amount to use is in the range of 1 to 2 equivalents to 1 equivalent to the alkenyl ester.
Reaction solvent is not limited but it is preferred to use methylene chloride, toluene, benzene, or hexane because a solvent commonly affects production yield in an enzyme catalytic reaction. An amount of said solvent is used to be 0.2 to 0.3 M concentration of the alkenyl ester.
A chiral ester expressed in formula 100 is obtained by reacting an alkenyl ester, a ruthenium complex, and a lipase.
wherein R
1
, R
2
and R
3
are, independently, chosen from H, and optionally substituted alkyl, optionally substituted aryl, or optionally substituted cycloalkyl groups; and R
1
and R
2
, R
1
and R
3
, and R
2
and R
3
can be cyclized with each other, where said substituent of alkyl, aryl and cycloalkyl is a halogen atom or a cyano group.
The chiral ester of formula 100 of the present invention can be used as a synthetic intermediate for preparing various chiral compounds, chiral pharmaceutical drugs or chiral agrochemicals and more particularly, used as an essential intermediate for preparing Aforvastatin expressed in formula 101 which is a useful drug for treatment for hyperlipemia, L-Carnitine expressed in formula 102 which is as an additive used in food and drugs, and Agenerase expressed in formula 103 which is an essential intermediate of AIDS drug.
Especially, a chiral compound of formula 100a which is one of the

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