Method for preparing carbon honeycomb structure

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

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156197, 156205, 156206, 156210, 156250, 156280, 156292, 428116, B32B 312, B32B 3104, B32B 3112, B32B 3118

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056859368

ABSTRACT:
Disclosed is a method for preparing a carbon honeycomb structure that includes the steps of: alternately stacking a plurality of corrugated sheets each of which is produced by corrugating a supporting base of carbon fibers impregnated with an epoxy resin prepolymer and then curing the prepolymer, and a plurality of flat sheets, each of which is prepared by curing a supporting base of carbon fibers impregnated with an epoxy resin prepolymer, through a node bond adhesive; curing the adhesive to form a honeycomb structure; dipping the resulting honeycomb structure in a phenolic resin prepolymer solution; evaporating the solvent; then curing the phenolic resin prepolymer; repeating these dip, evaporation and curing processes to coat the honeycomb structure with a predetermined amount of the phenolic resin; and cutting the coated honeycomb structure to a predetermined thickness. In other embodiments, instead of alternatively stacking the plurality of corrugated sheets and the plurality of flat sheets, either a plurality of the corrugated sheets are stacked or a honeycomb expanding technique is used with the supporting bases.

REFERENCES:
patent: 2477852 (1949-08-01), Bacon
patent: 2609315 (1952-09-01), Engel et al.
patent: 3016315 (1962-01-01), Robinson
patent: 5514444 (1996-05-01), Buyny et al.
Derwent Publications Ltd., London, GB; AN 87-167014 & JP-A-62 099 139 (Asahi Chemical Ind KK), 8 May 1987, abstract only.
Derwent Publications Ltd., London, GB; AN 90-196911 & JP-A-02 129 233 (Kanebo KK), 17 May 1990, abstract only.
Derwent Publications Ltd., London, GB; AN 90-170331 & SU-A-1523 551 (Shubin V B), 23 Nov. 1989, abstract only.
Patent Abstracts of Japan, vol. 9, No. 88, (C-276), 17 Apr. 1985 & JP-A-59 217722 (Toray KK) 7 Dec. 1984, abstract only.
European Search Report.

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