Method for numerically predicting casting defects

Boots – shoes – and leggings

Patent

Rate now

  [ 0.00 ] – not rated yet Voters 0   Comments 0

Details

164451, 36447509, G06F 1900

Patent

active

056778449

ABSTRACT:
The occurrence of porosity defects in solidifying metal can be predicted by a computer simulation numerically analyzing the solidification process of molten metal comprising (1) dividing a mold and a mold cavity into a plurality of elements; (2) providing each of the elements with material properties of casting metal and mold, and process variables as initial data; (3) calculating a liquid fraction of each of the elements in successive predetermined time increments to examine whether nor not each of the elements is in solid-liquid coexisting zone; (4) calculating pressure gradients between each of elements in the solid-liquid coexisting zone and neighboring elements thereof by numerically analyzing an interdendritic flow of the molten metal; (5) calculating gas pressure in the molten metal in each of elements in the solid-liquid coexisting zone; (6) comparing the gas pressure with an equilibrium pressure, and calculating a porosity amount for each of elements where the gas pressure is higher than the equilibrium pressure; and (7) repeating the calculations of the steps (3) to (6) until the solidification of the molten metal is completed. Since the above method takes the effects of interdendritic flow of molten metal into consideration, the occurrence of porosity defects can be predicted accurately and directly.

REFERENCES:
patent: 5031108 (1991-07-01), Fujita et al.
patent: 5097432 (1992-03-01), Harada et al.
patent: 5227979 (1993-07-01), Fukuhira et al.
patent: 5377119 (1994-12-01), Backer et al.
K. Kubo et al., "Mathematical Modeling of Porosity Formation in Solidification", Metallurgical Transactions B, vol. 16B, Jun. 1985, pp.359-366.

LandOfFree

Say what you really think

Search LandOfFree.com for the USA inventors and patents. Rate them and share your experience with other people.

Rating

Method for numerically predicting casting defects does not yet have a rating. At this time, there are no reviews or comments for this patent.

If you have personal experience with Method for numerically predicting casting defects, we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and Method for numerically predicting casting defects will most certainly appreciate the feedback.

Rate now

     

Profile ID: LFUS-PAI-O-1559267

  Search
All data on this website is collected from public sources. Our data reflects the most accurate information available at the time of publication.