Method for molding structures

Plastic and nonmetallic article shaping or treating: processes – Direct application of fluid pressure differential to... – Producing multilayer work or article

Reexamination Certificate

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C264S257000, C264S258000, C264S259000, C264S263000, C264S313000, C264S314000, C264S317000, C264S324000, C264S571000, C156S245000, C156S286000, C156S307100, C156S307700

Reexamination Certificate

active

10000148

ABSTRACT:
A method for molding composite structures whereby a material stack including a core having first and second opposing sides is prepared. The preparing of the material stack includes applying a fibrous support layer on at least one of the first side and the second side of the core section, applying an adhesive layer on the support layer, and applying a thermoplastic barrier layer on the adhesive layer. The method also includes preparing a resin and a mold; placing the material stack in the mold; sealing the core; infusing the mold and material stack with resin; curing the structure; and removing the structure from the mold. In one embodiment, the method creates a composite aircraft wing panel.

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