Method for molding polyurethane seat pads

Plastic and nonmetallic article shaping or treating: processes – Pore forming in situ – Composite article making

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264 451, 264 464, 264 466, 2642711, 427230, B29C 4406, B29C 4412

Patent

active

056038747

ABSTRACT:
A polyurethane seat pad having a center seat portion and bank portions therearound is molded by using a mold defining a cavity having a center region corresponding to the center seat portion and side regions corresponding to the bank portions, placing collecting vessels of expanded polyolefin in the side regions of the mold cavity, pouring a foamable polyurethane liquid for low hardness foam into the cavity between said collecting vessels, pouring a foamable polyurethane liquid for high hardness foam into said collecting vessels, and causing the foamable liquids to expand, thereby producing a polyurethane seat pad having the collecting vessels embedded therein. The expanded polyolefin is a crosslinked polyolefin foam having an index of surface wetting of at least 36 dyne/cm. The seat pad in which the bank portions have higher hardness than the seating portion and which is fully durable against repetitive loading can be produced to the desired configuration in a stable manner.

REFERENCES:
patent: 4424240 (1984-01-01), Kielbania, Jr.
patent: 4440899 (1984-04-01), Peerlkamp
patent: 4457729 (1984-07-01), Peerlkamp
patent: 4563388 (1986-01-01), Bonk et al.
patent: 4612249 (1986-09-01), Packer et al.
patent: 4613653 (1986-09-01), Kitchens et al.
patent: 4923746 (1990-05-01), Balmisse et al.
patent: 5244612 (1993-09-01), Iwasawa et al.
Abstract of J59047277, World Patents Index, Derwent Publications Ltd., London, GB, 16 Mar. 1984.

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