Method for molding ceramic powders using a water-based gel casti

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – At least one aryl ring which is part of a fused or bridged...

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264 63, 264109, 501 1, 524700, 524791, 524813, 524821, 524828, 524829, C08L 3300

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051459086

ABSTRACT:
A method for molding ceramic powders comprises forming a slurry mixture including ceramic powder, a dispersant, and a monomer solution. The monomer solution includes at least one monofunctional monomer and at least one difunctional monomer, a free-radical initiator, and a aqueous solvent. The slurry mixture is transferred to a mold, and the mold containing the slurry mixture is heated to polymerize and crosslink the monomer and form a firm polymer-solvent gel matrix. The solid product may be removed from the mold and heated to first remove the solvent and subsequently remove the polymer, whereafter the product may be sintered.

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Cullen F. M. et al., Forming Precision Shapes From Powdered Materials, IBM Technical Disclosure Bulletin, vol. 14, No. 10 Mar. 1972.

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