Method for manufacturing polycrystalline silicon thin-film solar

Batteries: thermoelectric and photoelectric – Photoelectric – Cells

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437 4, 437109, 437967, H01L 310392, H01L 310368, H01L 3118

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053404106

ABSTRACT:
The present invention provides an improved method for manufacturing highly efficient and especially thin polycrystalline silicon thin-film solar cells. More particularly, the present invention provides a silicon nucleation layer produced on amorphous substrates with a nucleation layer being selectively etched until uniformly <111> orientated nuclei remain. A silicon thin-film grown thereover is coarse-crystalline, has grain boundaries residing perpendicular to the substrate and has a pyramid structure as a consequence of the uniform orientation. High photocurrents can already be achieved with solar cells manufactured therefrom beginning with a layer thickness of 10 .mu.m.

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Hasegawa et al., Structural and Electrical Properties of P- and B-Doped Polycrystalline Silicon by Plasma-Enhanced CVD at 700 C, Japanese Journal of Applied Physics, vol. 28, No. 4, Apr., 1989, pp. L522-L524.
Kerber et al., Large Grain Polycrystalline Silicon Films on Graphite for Solar Cell Application, Seventeenth IEEE Photovoltaic Specialists Conference, vol. 1, pp. 275-280 (May 1984).

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