Method for manufacturing permanent magnets

Metal treatment – Process of modifying or maintaining internal physical... – Magnetic materials

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148104, 148302, 419 12, 419 23, H01F 102

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048013404

ABSTRACT:
A method for manufacturing a permanent magnet using alloys of the formula R(T.sub.1-y M.sub.y).sub.z, wherein R denotes one or two species of rare earth metals, including Y, T denotes transition metals, principally Fe or Fe and Co, M denotes metalloid elements, principally B, and wherein 0.02<y<0.15, and 5<z<9), to obtain permanent magnets with high orientation properties through the formation of 50-1000 .mu.m crude grains by spraying the alloys in a hot melt state using an inert gas atomization process, forming grains of less than 30 .mu.m by a mechanical pulverizing process after crystal texture in the crude grains has grown to over 30 .mu.m granules by a heat-treatment of the crude grains in a vacuum or in an inert atmosphere below 1000.degree. C., whereupon the grain powder is compression molded and heat treated at 500.degree.-900.degree. C. under a magnetic field to yield a compacted powder permanent magnet.

REFERENCES:
patent: 4585473 (1986-04-01), Narasimhan et al.

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