Method for manufacturing liquid crystalline resin...

Plastic and nonmetallic article shaping or treating: processes – Forming continuous or indefinite length work – Shaping by extrusion

Reexamination Certificate

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Details

C264S211000, C264S211230, C366S076100, C366S076600, C366S081000, C366S082000, C366S088000

Reexamination Certificate

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07897083

ABSTRACT:
The object is to provide a method for manufacturing liquid crystalline resin composition having a hollow filler and a fibrous filler using a common melting-kneading extruder to maintain well-balanced relation between the residual percentages of hollow filler and the fiber length, which balance could not be attained in the prior art. A liquid crystalline resin composition having 5 to 30% by weight of hollow filler and 5 to 30% by weight of fibrous filler is manufactured using a melting-kneading extruder provided with a screw. (1) The liquid crystalline resin is fed from a main feed port located at upstream side in the extruding direction, while a hollow filler and a fibrous filler are fed from a side feed port located at downstream side in the extruding direction. The manufacture is conducted under the specific conditions between (2) L1as the ratio L/D in which D is the screw diameter and L is the distance between the position of the side feed port and the position where the internal pressure of the extruder reaches 0.1 MPa; (3) L2as the ratio L/D in which D is the screw diameter and L is the length of maintaining the internal pressure of the extruder at or above 0.1 MPa after feeding the hollow filler and the fibrous filler; and(4) La as the ratio L/D in which D is the screw diameter and L is the length of the resin plasticizing zone.

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patent: 6525126 (2003-02-01), Hattori et al.
patent: 2001/0012862 (2001-08-01), Maeda
patent: 2002/0028859 (2002-03-01), Maeda
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patent: A-2001-172479 (2001-06-01), None
patent: 2001-310323 (2001-11-01), None
patent: A-2001-310323 (2001-11-01), None
patent: A-2004-27021 (2004-01-01), None
patent: 2004/000529 (2003-12-01), None

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