Method for manufacturing integrated bicycle crank arm and...

Metal working – Method of mechanical manufacture – Combined manufacture including applying or shaping of fluent...

Reexamination Certificate

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Details

C029S897200, C029S888080, C074S594100, C072S356000

Reexamination Certificate

active

10658243

ABSTRACT:
A method for manufacturing a crank arm and spider assembly includes the following steps: (1) providing a blank; (2) shaping the blank to form a crank billet comprising an elongate body having a first end on which a spider is integrally formed and an opposite end having an expanded outside diameter; (3) forming a channel substantially co-extensive with the elongate body with an opening at the second end of the body; (4) reducing the expanded second end and thereby reducing inside diameter of the channel in proximity of the second for forming an entry of the channel; (5) filling a liquid into the channel through the entry and then sealing the entry; (6) placing the crank billet with the liquid filled in the channel into a mold and performing a mold forging operation to obtain a semi-product; and (7) forming a hole in the body to release the filling liquid out of the channel of the crank. Also disclosed is a one-piece bicycle crank arm and spider assembly comprised of an elongate crank body in which a channel is formed, the crank body having a first end on which a spider is integrally formed as one piece and an opposite second end defining a hole.

REFERENCES:
patent: 6145184 (2000-11-01), Yamanaka
patent: 6178631 (2001-01-01), Tanabe et al.
patent: 6266990 (2001-07-01), Shook et al.
patent: 6401511 (2002-06-01), Leng
patent: 6508002 (2003-01-01), Chiang
patent: 6612033 (2003-09-01), Jiang
patent: 2003/0226422 (2003-12-01), Valle et al.
patent: 499380 (2002-08-01), None
patent: 500679 (2002-09-01), None
patent: 548158 (2003-08-01), None

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