Method for manufacturing high flow insufflation needle stylet

Metal working – Method of mechanical manufacture – Shaping one-piece blank by removing material

Reexamination Certificate

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C072S368000

Reexamination Certificate

active

08028395

ABSTRACT:
A method for forming a high flow insufflation needle stylet having distal, intermediate and proximal sections includes providing a flat sheet of metal and forming pilot holes in the sheet proximate opposed edges of the sheet. A profile of a flat pattern of the stylet is formed. The flat pattern has a proximal end, a distal end and a pair of substantially longitudinal edges. At least one support tab is positioned between the flat pattern and the sheet. The intermediate and the proximal sections of the stylet are progressively formed into a partial cylindrical shape with the proximal end being open and the longitudinal edges in the intermediate and proximal sections being positioned between about 90° and 180° apart. The distal section is progressively formed into a substantially cylindrical shape having a closed distal end. The stylet is trimmed from the sheet by cutting the at least one support tab.

REFERENCES:
patent: 6202465 (2001-03-01), Jankoski et al.
patent: 6656160 (2003-12-01), Johnson et al.
patent: 2003/0116543 (2003-06-01), Battaglia
Co-Pending U.S. Appl. No. 11/009,440, filed Dec. 9, 2004. Title: Insufflation Gas Warmer and Humidifier.
Co-Pending U.S. Appl. No. 11/680,835, filed Mar. 1, 2007 Title: Gas Insufflation and Suction/Irrigation Tubing.
Co-Pending U.S. Appl. No. 11/062,022, filed Feb. 18, 2005. Title: Surgical Access Apparatus and Method.
Co-Pending U.S. Appl. No. 11/383,927, filed May 17, 2006. Title: Surgical Access Apparatus and Method.
The International Bureau of WIPO, International Preliminary Report on Patentability for International Application No. PCT/US2007/80731 dated Apr. 7, 2009, entitled “Method for Manufacturing High Flow Insufflation Needle Stylet”.
International Searching Authority, International Search Report and the Written Opinion of the International Searching Authority for International Application No. PCT/US2007/80731 mailed Jul. 21, 2008.

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