Method for manufacturing an object of synthetic resin

Plastic and nonmetallic article shaping or treating: processes – Direct application of fluid pressure differential to... – Producing multilayer work or article

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Details

264257, 264258, 264511, 264571, B29C 4320

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active

050966510

ABSTRACT:
A method of manufacturing a large-sized, thin-walled object of fiber reinforced synthetic resin, using inner and outer mold parts, which bound a mold cavity. A reduced pressure is created in the cavity by means of at least one vent in one of the two mold parts communicating with a vacuum source. A hardenable resin is supplied to the cavity via one or more openings in at least one of the two mold parts. The inner mold part is form retaining. A first reinforcement fiber layer is applied to the inner mold part, and then at least one foam core extending in a longitudinal direcetion and having at least one supply duct provided in it is placed on the first reinforcement layer. A second reinforcement layer is placed over the foam core, followed by applying to the second layer foam strips in which a passageway is provided. The whole arrangement is then covered with a flexible outer mold part at whose circumference a plurality of vents are provided for communication with a vacuum source. Liquid resin is supplied to the cavity at the supply ducts in the foam core and flows through the passageways of the foam strips.

REFERENCES:
patent: 3344007 (1967-09-01), Skoggard
patent: 3490978 (1970-01-01), Shockey et al.
patent: 4267147 (1981-05-01), Pogoda et al.
patent: 4359437 (1982-11-01), le Comte
patent: 4476075 (1984-10-01), Brinkmann et al.
patent: 4483669 (1984-11-01), Hahn et al.
patent: 4660498 (1987-04-01), Madison
patent: 5023042 (1991-06-01), Efferding

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