Method for manufacturing alloy rod having giant magnetostriction

Metal founding – Process – Shaping liquid metal against a forming surface

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1641221, B22D 2704

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active

050639862

ABSTRACT:
A method for manufacturing an alloy rod having giant magnetostriction, which comprises the steps of: supplying a rod-shaped alloy material, comprising at least two rare earth metals including terbium and dysprosium and at least one transition metal, into a crucible moving downwardly at a speed of from 0.2 to 8.5 mm/minute in an inert gas atmosphere kept under a pressure of from 0.2 to 10 atm.; heating the rod-shaped alloy material in the circumferential direction thereof in the crucible by means of an annular high-frequency heating coil having a frequency of from 0.1 to 3 MHz and having an inside diameter of from 1.1 to 1.6 times as large as an outside diameter of the crucible, arranged so as to surround the crucible; continuously moving the heating from the lower end toward the upper end of the alloy material to locally and sequentially melt the alloy material in the axial direction thereof; and then locally and sequentially solidifying the resultant molten section of the alloy material in the crucible, thereby manufacturing an alloy rod having giant magnetostriction comprising a single-crystal structure or a unidirectional-solidification structure consistent with the axial line thereof.

REFERENCES:
patent: 3759310 (1973-09-01), Barrow et al.
patent: 4609402 (1986-09-01), McMasters
patent: 4665970 (1987-05-01), Ohno
J. D. Verhoeven et al., "The Growth of Single Crystal Terfenol-D Crystals", pp. 223-231, vol. 18A, Feb. 1987, Metallurgical Transaction A.
O. D. McMasters et al., "Single Crystal Growth by the Horizontal Levitation Zone Melting Method", pp. 577-583, Amsterdam, NL; vol. 43, 1978, Journal of Crystal Growth.

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