Method for manufacturing a pole piece for electromagnetic fricti

Metal working – Method of mechanical manufacture – Electrical device making

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192 843, H01F 4102

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active

058708189

ABSTRACT:
A pole piece for use in an electromagnetic friction clutch is formed by initially providing a preform formed from a magnetically permeable material, such as a ferromagnetic powdered material. The preform includes a face having one or more concentric annular channels or other recessed areas formed therein. The preform is oriented such that the face thereof faces upwardly. Then, a body of a non-magnetically permeable material, such as a non-ferromagnetic material, is laid upon the face of the preform so as to cover at least a portion of the annular channels or other recessed area. The preform and the solid body are next inserted within a sintering oven which heats them to a predetermined temperature. The elevated temperature of the oven causes the solid body of the non-magnetically permeable material to melt and flow into the annular channels or other recessed areas. Some of the melted non-magnetically permeable material also infiltrates into the relatively porous preform of the magnetically permeable material. At the same time, the elevated temperature sinters the magnetically permeable material of the preform and bonds the non-magnetically permeable material thereto to form the pole piece. Subsequently, the cooled pole piece can be machined as desired.

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