Method for making composite material parts by stamping

Plastic and nonmetallic article shaping or treating: processes – Mechanical shaping or molding to form or reform shaped article – To produce composite – plural part or multilayered article

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Details

264102, 264313, 264319, 264324, 2643287, 425417, B29C 6714

Patent

active

052001334

ABSTRACT:
Shaped products are prepared by molding composite materials based on a fabric consisting of at least two superimposed single-directional layers of continuous fibers stitched together with thread, with the continuous fibers being oriented in different directions from each other. The composite fabric is stamped in a die by means of a stamp while applying at the same time a monitored tension to the fabric as the fabric is forced into the hollow of the die by a stamp. The monitored tension is modulated by interposing relaxation stages having a value slightly greater than zero. The fabric, while maintained under monitored tension, is impregnated with a quantity of resin or binder needed for the formation of the finished part. The resin-fabric between the die and stamp are compressed in order to degas the resin, while at the same time, the relative position of the stamp and the die is determined in order to stop the motion of the stamp in the die until the desired thickness of the molded part to be formed is obtained. The resin is then polymerized by heating the molding apparatus to a temperature sufficient to polymerize the resin.

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