Method for making an abradable material by thermal spraying

Coating processes – Spray coating utilizing flame or plasma heat – Organic containing coating

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427449, 427450, 427452, 427453, 427455, 427456, 427540, 427580, B05D 108

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active

052622061

ABSTRACT:
A method for forming an abradable composite material and the material so formed. A filler is fed axially into a stream of high-temperature combustion gases such that the filler is entrained in the gaseous stream. The gaseous stream containing the filler is then used to atomize the molten tip of a metal wire which is continuously fed into the gaseous stream. The resultant gaseous stream which contains both the filler and the atomized molten metal is directed to the surface of a target. The filler and the molten metal impact the target and combine to form a substantially continuous metal matrix in which the interstices are filled by the filler. The composite material abrades readily upon frictional contact with a moving part.

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