Method for making a wide angle light diffusing lens

Plastic and nonmetallic article shaping or treating: processes – Optical article shaping or treating – Reshaping or treatment of an optical preform

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264292, 264296, 264322, 264DIG66, B29D 1100

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active

054318629

ABSTRACT:
An apparatus and method for making a wide angle light diffusing lens of the type which includes a peripherally extending lip for supporting the lens in a downwardly opening light fixture. The lens includes a downwardly and inwardly converging light translucent side walls as well as downwardly and inwardly extending end walls and which are connected together. These walls effectively form a prismatically shaped lens which permits dispersion of light from planes at a wide angle. The apparatus of the invention includes a form or mold having an upwardly extending rib on its upper surface which generally defines a lower edge of the lens and aids in defining the other edges of the prismatically shaped lens. A plastic sheet as, for example, an acrylic plastic sheet, is heated to a temperature where it softens and is somewhat flowable, moldable and bendable and which is then draped over the rib on the mold. A mold top is then disposed over the mold encapsulating the plastic sheet therein. When the sheet is cooled, it will assume the form of the wide angle light diffusing lens.

REFERENCES:
patent: 2022639 (1935-11-01), Stinson
patent: 2586778 (1952-02-01), Borchard
patent: 2937403 (1960-05-01), Keith
patent: 3042562 (1962-07-01), Peterson
patent: 3069721 (1962-12-01), Arni et al.
patent: 3363875 (1968-01-01), Hedgewick et al.
patent: 3417959 (1968-12-01), Schultz
patent: 4115486 (1978-09-01), Cowman, Jr. et al.

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