Method for making a resin-bonded magnet comprising a ferromagnet

Plastic and nonmetallic article shaping or treating: processes – Forming articles by uniting randomly associated particles – With liberating or forming of particles

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264109, 419 35, B29C 4300

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active

051006049

ABSTRACT:
A method for making a resin-bonded magnet of flaky pieces of a ferromagnetic alloy and a resin composition which comprises providing composite granules obtained from a mixture of magnetically isotropic pieces of an Fe-B-R alloy, in which R is Nd and/or Pr, in the form of fine pieces and a resin composition comprised of at least one film-forming polymer having a functional group reactive with isocyanate groups and a blocked isocyanate. The granules are compression molded to obtain a green compact and subsequently thermally treated to allow reaction between the at least one film-forming polymer and the isocyanate by dissociation of the blocking groups by heating, thereby obtaining a resin-bonded magnet.

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