Plastic and nonmetallic article shaping or treating: processes – Mechanical shaping or molding to form or reform shaped article – To produce composite – plural part or multilayered article
Reexamination Certificate
2005-01-11
2005-01-11
Colaianni, Michael (Department: 1732)
Plastic and nonmetallic article shaping or treating: processes
Mechanical shaping or molding to form or reform shaped article
To produce composite, plural part or multilayered article
C264S251000, C264S255000, C428S423300
Reexamination Certificate
active
06841111
ABSTRACT:
A method of making a polyurea—polyurethane composite structure that is substantially free from emission of volatile organic compounds is disclosed. The composite structure produced according to the method of the subject invention has a flexural modulus of at least 200,000 lb/in2. The composite structure includes first and second layers. A mold substrate is provided and a first-layer polyisocyanate component and a first-layer resin component are reacted and sprayed onto the mold substrate to form the first-layer. The first-layer polyisocyanate component includes an aliphatic polyisocyanate, and the first-layer resin component includes a polyamine thereby forming a polyurea show surface having a Shore D hardness of at least 65. After application of the first-layer, a second-layer polyisocyanate component and a second-layer resin component are reacted and sprayed behind the first-layer to form the second-layer of the composite structure. The second layer resin component more specifically includes a polyol having a theoretical functionality of at least three. The first and second layers of the composite are substantially free of VOCs.
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Camba Jose
Jibrail Joseph
May Michael
Peeler Calvin
Rickner Stephen
BASF Corporation
Borrego Fernando A.
Colaianni Michael
Fontaine Monica A.
Howard & Howard
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